Industry and Information Technology Minister Li has repeatedly stressed that the crisis, should pay attention to technical innovation. As "industrial machine tools," and advanced equipment manufacturing industry an important indicator of the level of the machine in the equipment manufacturing industry plays an important role in the machine transformation is undoubtedly the most fundamental technological transformation, glue stick involving the most extensive link.
"Transformation in the equipment, manufacturing equipment, accounts for the main part of the transformation,glue gun and machine tool manufacturing equipment transformation transformation is the most basic and most important part." Association of China Machine Tool Industry Director-General Long Miss Berlin to the "China Electronics News," told reporters. Ministry of Industry and Information Technology in the release of "equipment manufacturing investment in the direction of technological progress and technological innovation (2009-2011)", involving up to 49 kinds of machine tools, ranking first in all kinds of equipment, machine tools, further highlights the importance of transformation .
"I plant in April last year, started from the transformation tools, and achieved good results. 60% of the current renovation is completed and put into production machine operations, production efficiency by 40%, substantially improved product quality, the cost reduced by 6 %. This improvement so that the factory could be in the international financial crisis to survive. "Guiyang Jiuzhou Machinery Factory director Zhou Shunsheng in the" China Electronics News "interview, said. In fact, as with the transformation, the machine is not a new word transformation, but in the current international financial crisis on the real economy have a negative impact of the situation, it is given the significance of the times. China CNC Machine Tool Industry Association branch chairman Chen Jihong told the "China Electronics News" reporter: "In general, small and medium size CNC machine tools through the transformation of the future, its life can be extended 5-8 years. Than to buy new machines, each savings 50000 -10 million. large, heavy CNC machine tools through the transformation, its life may be extended for 6-10 years. than to buy new machines, to save money 500 000 -200 per million. "
Domestic market size of over 120 billion yuan highlight the advantages of CNC system.
It is understood that a specific renovation project of machine tools and electrical machinery mainly composed of two aspects of transformation, including the recovery and precision machine tools to enhance, restore and enhance the precision of movement, CNC system and servo system selection, the selection of assistive devices and machine commissioning, machine inspection. CNC machine tools as the "brain" level of technology of CNC system performance directly affects the quality of CNC machine tools and the use of efficiency tools for improving the success rate and economic transformation has very important significance.
"At present about 400 million of general machine tools, many of which there are some security risks, and not energy, not environmentally friendly. Urgent implementation of the transformation of NC there are about 200 million units. If the average expenditure in accordance with the transformation of a transformation of funds 60000 element, then, about 1,200 billion size of the market. "Chen Jihong" China Electronics News, "just such an account. If combined with the transformation of imported CNC machine tools, then the transformation of China's machine tool market size to more than 120 billion yuan. This will undoubtedly allow domestic CNC systems provider looking forward to the future.
In fact, cash flow, "tight" situation, when the transformation of enterprise tools, both to improve production quality and want to significantly reduce production costs, when cost-effective and comprehensive after-sales service is the best choice of CNC systems. In this regard, numerical control system of domestic enterprises with a strong competitive edge.
"At present, most of our machines have been used for 10 to 30 years, and accuracy of its mechanical body intact, but the electrical part of the NC system is aging and in urgent need of reform. And a lot of spare parts production abroad has been discontinued, it is difficult to buy. If all transformed into the CNC system is not only foreign production is expensive, and even transformed, due to replacement of foreign CNC system soon, maybe after 10 years should not take 10 years to transform. In contrast, domestic enterprises CNC system to have a low price, convenient service and fast huge advantage. "GSK CNC Equipment Co., Ltd. machine tool to promote transformation of the Minister Huang Yi told the" China Electronics News "reporter.
It is understood that the linkage of foreign axis CNC milling, for example, foreign CNC bulk orders (10 or more) the price is usually 70,000 to 9 million. Under the same conditions, features, and better allocation of domestic price of 30,000 numerical control system to 4 million.
In addition, the need for cultivating the local market, domestic CNC system in the service also has a great advantage. NC Central, general manager, said the Chinese, Huazhong CNC machine tools in the user implementation of the reform process, sending excellent mechanical and electrical engineering and technical personnel to guide the installation, commissioning and acceptance of responsibility, and implement three year refunding, replacement, including repair, maintenance for life, free software upgrades. But also through the organization of free training courses, on-site training, etc. the user software applications, digital processing technology, programming, operation, CNC machine tools, electrical control, maintenance and repair of CNC and technical training.
"At present, the impact of the international economic situation, domestic development of the industry difficulties in numerical control system, a marked decline in overall efficiency. The main reason is, at this stage mainly in the domestic low-CNC system CNC machine tools supporting specification, and such machines affected by the economic situation is large. implementation of the reconstruction project requires a lot of CNC numerical control system, which will greatly promote the development of China-made CNC system. "Chen Jihong further emphasized.
Machine transformation is far from industrial capital and skilled personnel as constraints.
"China's reform has entered the CNC machine tool technology-based industries. In order to improve the innovative capacity of transformation tools, relevant government departments should intensify efforts to support the scale of the industry to support the establishment and improvement of machine tool research and development centers or bases transformation; the national science and technology sector funds should be used to support the transformation of the machine tool industry to enhance the technical level and the level of industrialization of the key transformation of technology, key technologies and common technologies based on research and development. "eternal Automation Instrumentation Co., Ltd. Deputy General Manager of Anshan Wei Chi to" China Electronics News, "told reporters. In fact, due to technical advances and the demand for equipment to upgrade the machine is a transformation of the "eternal" in the subject. United States, Japan and Germany and other developed countries has become a new tool transformation of economic growth and industrialization has long been realized. It is understood. Transformation of the machine tool industry in the U.S. renewable industry as machine tools, machine tools in Japan known as the conversion of its industry. Wei Chi told reporters that the current transformation of China's machine tool industry is far from being industrialized, large-scale and systematic. Machine tool company specializing in small and scattered transformation, mainly in the south. Employees from 3 to 20 range, most of them had worked in the machine tool business has practical experience of retired experts.
Because of the large number of general machine tools, CNC machine tools is low, and the equipment manufacturing industry in the industrialization process of the status of important transformation of China's machine tool industry will be the next sunrise industry. Currently, the factors restricting the development of machine transformation are mainly two: money and talent. Both machines need to transform the industrial users, or users of machine tools to help the industry transform the enterprise, both financial and personnel support needs.
"At present, the manufacturing sector economy is still slow to pick up, many companies short of capital and technological transformation." Chen Jihong said. Although the country 200 billion in special funds for technical transformation of enterprises to help ease the financial pressure to bring some, but difficult for most SMEs are still there. "For large enterprises, relative to not worry about funding issues. But I like the business units and the shortage of funds. Bank loans are mostly loans to large enterprises, small business loans to collateral or security requirements, and some simply refused bank loans to small businesses. so small businesses can only be a portion of funds from the income of the transformation of the CNC machine tools. "Zhoushun Sheng told reporters revealed the difficulties.
In addition, Huang Yi said that China's machine tool in promoting the renovation project, the talent is the main problem. Our talents can be little equipment modification, equipment modification can be large and complex and even less talent. Transformation of the domestic machine tool technology in the international middle-lower, after all, domestic CNC system and FANUC of Japan, Siemens of Germany lags far behind. This requires more attention to NC State and NC development of the industry talents, to shorten the gap between us and foreign countries. "Transformation in the machine tool industry, job transfer of about 200 million people urgently training." Chen Jihong told reporters. Baoji City Eagle Electromechanical Co., Ltd general manager of the levy is recommended that some schools may offer some tools to shorten the transformation of the training course of time.